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RESIN-BONDED WHEELS

RESIN-BONDED WHEELS

OUR RESIN-BONDED DIAMOND AND CBN WHEELS BENEFIT FROM A POLICY OF CONTINUOUS BOND DEVELOPMENT Castle-Tech are the largest UK based manufacturer of Resin-Bonded Diamond & CBN (cubic boron nitride) products. Our bond innovation, technology and production techniques benefit from a policy of continuous development, ensuring that Castle-Tech products remain market leaders in performance, quality and cost effectiveness.

Our extensive wheel range is available from 10mm to 600mm in diameter.

We have particular specialisation in larger diameter wheels, especially for Roll-Grinding and Centreless grinding applications.

We can also offer WORLD CLASS Diamond & CBN wheels for the following applications:

  • CNC Carbide/HSS Tool and Cutter Manufacture/Re-Grinding Machinery
  • Vollmer, Walter, Iseli and Akemat Woodworking machines.
  • Grinding of thermally applied coatings.
  • Ceramic grinding
  • Large diameter roll grinding for the paper industry
  • Surgical blade manufacture.
  • Tungsten carbide die manufacture
  • Diamond wheels for grinding bits for the oil, gas and mining industries.
VITRIFIED DIAMOND WHEELS

VITRIFIED DIAMOND WHEELS

Castle-Tech are one of Europe’s premier manufacturers of Vitrified Diamond Grinding wheels. Our continuous bond development means that, unlike other manufacturers, we can offer a wide range of bonds to suit your particular grinding requirements.

Used primarily in the manufacture of Diamond Tooling. Grinding of PCD & PCBN is a particularly demanding application as there is very little difference between the hardness of the workpiece and the diamond grit in the vitrified bond. A wear resistant but free cutting grinding action is required.

Whether it be PCD (with or without carbide/steel backing), PCBN (with or without carbide/steel backing) or Cermet grinding we are confident that we have a bond to suit your requirements.

Vitrified CBN Wheels

Castle-Tech has recently introduced Vitrified CBN wheels as part of our product range for the grinding of heat-treated steels. Available initially as a 1A1 shape and limited to 6, 7 and 8 inch diameter.

Also suitable for use in the CNC grinding of HSS drills, reamers and also punch grinding.
METAL-BONDED WHEELS

METAL-BONDED WHEELS

Available mainly as a 1A1 and 1V1 shape for the Fluting and Gashing of Solid Carbide Tooling on CNC Tool and Cutter grinding machinery. Fully tested on ANCA, Walter and Deckel machinery.

Our unique Metal bond system gives:
  • Outstanding corner retention properties
  • Minimal wheel wear
  • High stock removal
  • Cool grinding action
METAL HYBRID BOND (DIAMOND)

METAL HYBRID BOND (DIAMOND)

Exceptional Diamond Wheels for dry grinding on manual tool and cutter grinders. Particularly effective when a thermally sensitive tool is being ground.
  • Suitable for grinding Tungsten Carbide and Carbide/Braze and Steel Combinations
  • Cool Cutting . Excellent heat dispersion
  • Low wheel wear
  • Fast stock removal . Reduction in cycle times.

Currently only available as an 11V9 shape at 100mm.
ELECTROPLATED WHEELS AND TOOLING

ELECTROPLATED WHEELS AND TOOLING

Castle-Tech can supply a wide range of high quality electroplated products. Plated products are very free cutting and ideal for applications requiring high stock removal. They are also a very cost effective method of grinding forms into hard materials. We can also provide a strip and replate service.

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